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Soft Ferrite Cores

Soft Ferrite Materials and Cores

1. Low Powerloss Materials MSB5F (H) MSB-7C HP400 HP-380 HP-300 HPT-450
Property Symbol Unit Test condition
Initial permeability (±25%) μi --- 0.1mT, 25℃ 1800 2400 2400 2200 2200 2400
Flux density (min) Bs mT 1200A/m, 25℃ 500 500 490 490 510 510
1200A/m, 100℃ 380 380 380 390 420 410
Relative loss factor (max) tanδ/μi 10-6 0.25mT, 10kHz, 25℃ 4 2 8 2 --- ---
Relative loss factor (max) 0.25mT, 100kHz, 25℃ --- 5 3 3 --- ---
Coercive Field (max) Hc A/m 10KHz, 25℃ 16 10 4 11 11 8
Hysteris material Coefficient (max) ηB 10-6/mT 25℃ --- 1.2 1.2 1 1 1
Curie Temperature (min) Tc --- 220 220 210 210 210 200
Density (min) d kg/m3 25℃ 4800 4800 4850 4850 4850 4850
Temperature Coeff. of permeability (max) αF 10-6/K -40 to 80℃ --- 4 4 4 4 2.5
Resisitivity (min) ρ Ωm 25℃ 2 5 5 5 8 3
Powerloss (max) Pc mW/cc 16kHz, 200mT, 100℃ 60 --- --- --- --- ---
100kHz, 200mT, 50℃ --- --- --- --- --- 500
100kHz, 200mT, 100℃ --- 600 400 380 300 450
400kHz, 200mT, 100℃ --- --- --- --- --- ---
Application Power transformers grades
**Properties are measured on Toroid OD 10mm x ID 04mm x HT 06 mm. Properties on actual product may vary depends on its size and shape.

2. High Permeability Materials MSB-5S HM-040 GQ5C HM-045 HM-060 HM-070 MH-100**
Property Symbol Unit Test condition
Initial permeability (±25%) μi ---- 0.1mT, 25℃ 3000 4000 5000 4500 6000 7000 10000
Flux density (min) Bs mT 1200A/m, 25℃ 480 470 440 470 400 400 430
1200A/m, 100℃ 390 330 300 330 240 240 240
Relative loss factor (max) tanδ/μi 10-6 0.25mT, 10kHz, 25℃ 3 3 8 3 5 5 3
Relative loss factor (max) 0.25mT, 100kHz, 25℃ ---- 7 15 10 40 60 20
Coercive Field (max) Hc A/m 10KHz, 25℃ 3 3 5 3 5 4 ----
Hysteris material Coefficient (max) ηB 10-6/mT 25℃ ---- 0.8 ---- 1 0.6 0.5 ----
Curie Temperature (min) Tc ---- 180 170 150 170 130 130 120
Density (min) d kg/m3 25℃ 4850 4850 4900 4900 4900 4900 4900
Temperature Coeff. of permeability (max) αF 10-6/K -40 to 80oC ---- 3 ---- 3 2 2 2
Resisitivity (min) ρ Ωm 25℃ 1 1 1 1 0.6 0.5 0.5
Application: Communication (Broad band filters), EMC
**Properties are measured on Toroid OD 30mm x ID20mm xHT10mm. Properties on actual product may vary depends on its size and shape.
**Properties are measured on Toroid OD 10mm x ID 04mm x HT 06 mm. Properties on actual product may vary depends on its size and shape

3. Other Materials HB-040 HT-08 HT-020 HR-4B HR-4 HQ-023
Property Symbol Unit Test condition
Initial permeability (±25%) μi --- 0.1mT, 25℃ 3800 800 2000 2000 1200 2300
Flux density (min) Bs mT 1200A/m, 25℃ 550 430 470 500 440 420
1200A/m, 100℃ 435 320 330 400 350 290
Relative loss factor (max) tanδ/μi 10-6 0.25mT, 10kHz, 25℃ --- 10 6 --- --- 4
Relative loss factor (max) 0.25mT, 100kHz, 25℃ 2 10 10 --- --- 6
Coercive Field (max) Hc A/m 10KHz, 25℃ 15 20 14 10 10 25
Hysteris material Coefficient (max) ηB 10-6/mT 25℃ 0.3 --- 2 --- --- ---
Curie Temperature (min) Tc --- 250 190 170 210 240 170
Density (min) d kg/m3 25℃ 4900 4850 4850 4800 4800 4700
Temperature Coeff. of permeability (max) αF 10-6/K -40 to 80oC 1.2 0.3 0.4 --- --- 3
Resisitivity (min) ρ Ωm 25oC 2 10 1 8 4 4
Power loss (max) Pc mW/cc 400kHz, 200mT, 100℃ --- --- --- 6000** 10000** ---
Application- xDSL, RFID Antenna, Impeder cores, Inductors
**Properties are measured on Toroid OD 30mm x ID20mm xHT10mm. Properties on actual product may vary depends on its size and shape.

Chemistry of Soft ferrites:

Hinoday’s wide ranges of soft ferrite cores are made from Manganese Zinc Ferrite (MnZnFe12O9). Mn-Zn ferrites have Inverse Spinel structure resulting to the magnificent magnetic properties. The cubic crystal structure enables MnZn Ferrite to show isotropic crystalline properties leading to low coercive force and lower power loss. Chemistry of various soft ferrite grades are closely controlled by using X-ray Fluorescence Spectrometer (XRF).

Process of Ferrite magnet manufacturing:

Ferrite manufacturing is based on Ceramic Powder Technology. High quality Iron oxide, Manganese oxide and Zinc Oxide are homogenously mixed and reacted at controlled high temperature. The ferrite granules are crushed and consequently converted into ready to press powder by spray drying process. Powder compaction is done using precision presses. Sintering to achieve the required density, magnetic and dimensional features are done in precisely controlled furnaces. Sintered Ferrites are ground to achieve the required dimensions in close tolerances.

Quality System:

We are committed to quality and our quality policy is customer centered. Magnet manufacturing is supported by highest quality system, ISO-TS16948. Control Plans, APQP, PPAP, FMEA, Continuous Improvement, 8D problem analysis are inherent to Hinoday’s manufacturing.

Technology:

Ferrite core manufacturing is based on Ceramic Technology. Hinoday’s manufacturing is fully integrated with its R&D division and introduce technological advancements in the areas of process, products and new ferrite grades.

Ferrite Grades:

Hinoday is offers most of the Soft Ferrite grades required to meet customer demand for across-the-board ferrite core requirements for applications such as – SMPS and other Transformers, telecommunication, RFID, Antenna, Compact Fluorescent Lamps(CFL), Electrode less Lamps (ELL).

Material Application Core type
MSB-5S Current transformers- Energy meters Toroids
HM-040 Broadband transformers- Impedance Matching transformers Toroids, E Cores
HM-060
HM-070
HM-100
HB-040
MSB7C SMPS- Power transformers and chokes E, ETD, EER,EFD, EQ, EFD
HPT-450
HP380
HP300
HT20 RFID- Transponder cores Rods, Bars
HT-08
HM-045 Transformer Cores- CFL, ELL Toroids
HQ-023 High Q Inductors - Filters RM

Enquiry Form For For Soft Ferrite Cores
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